Kyrgyzstan Roll Forming Machine

Our roll forming machine is mainly used in building,the steel structure warehouse,plants,supermarkets,etc.And the suitable material are coating rolled steel,galvanized sheet,etc.

Product Description

Specification:

1. Main composition of the machine:

The machinery line consists of de-coiler with its base, feeding , material feeding and flatting , roll forming machine , hydraulic punching, PLC cut to length system , run out table, control cabinet with PLC.

2. Technical parameters:

1

Material thickness

1.5-3.0mm

2

Raw material

Steel coil

3

Yield Strength

235Mpa

4

Stations

14 stations

5

Material for the rollers

Gcr15 steel with harden and chrome plate treatment, the surface of the rollers will be mirror polished

6

Material for the station

Support side plate(40mm)

7

Shafts

Diameter: 70mm

material: Cr 40 with harden treatment.

8

Line speed

4-8m/min (including punching and cutting time)

9

Main motor power

15KW

10

Punching method

Hydraulic punching by PLC controlled

11

Hydraulic station power

5.5KW

12

Voltage

4150V/50HZ/3PH

13

Way of control

PLC cabinet

14

Tolerance

Total Length: 3m±1mm

15

Type of transmission

Most parts chain and some parts of gear

16

Length of the line

22m*1.8m*2m

17

Container

One 40 GP

18

Spacer

The spacers will be electroplating treatment

19

Total power

About 21KW

 

3. Cutting and the control cabinet:

Cutting:

(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.

(2) Material of blade: CR12with heat treatment

(3) Length measuring: Automatic length measuring

(4) Tolerance of length: +/- 1.5mm

Control cabinet: Brand: Panasonic

(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

(2) Automatic length measurement:

(3) Automatic quantity measurement

(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

(5) Length inaccuracy can be amended easily

(6). Control panel: Button-type switch and touch screen

(7) Unit of length: millimeter (switched on the control panel)

 

4. Working Flow:
De-coiling the sheet -coil strip feeding –material flatting---roll forming --- hydraulic punching---plc control cut to length system -panels to the collecting platform— Finish

 

5. Packing List details:

3.5 Tons manual de-coiler

1 set

Main roll forming machine

1 set

PLC Control cabinet

1 set

Hydraulic cutting

1 set

Hydraulic punching

2 set

Run-out table

2 set

Punching mould

2 set

 

6. Components:

Frequency changer

Panasonic

PLC

Yaskawa

Encoder

Omron

Other electrical

Schneider