CHENGZHAO
CENORE CO.,LIMITED.
PRODUCTS
Roll Forming Machine
Item No.：
CZ-002
Category：
Summary
We offer a wide range of services including product and tool design, hot forging, casting, deep draw (cold extrusion), cold heading, high precision CNC machining, surface finishing, and sub-assembly. Our main products are high precision accessories of Power system, electrical and telecommunication industry,
keywords：
Description
Specification:
1. Main composition of the machine:
The machinery line consists of de-coiler with its base, feeding , material feeding and flatting , roll forming machine , hydraulic punching, PLC cut to length system , run out table, control cabinet with PLC.
2. Technical parameters:
|
1 |
Material thickness |
1.5-3.0mm |
|
2 |
Raw material |
Steel coil |
|
3 |
Yield Strength |
235Mpa |
|
4 |
Stations |
14 stations |
|
5 |
Material for the rollers |
Gcr15 steel with harden and chrome plate treatment, the surface of the rollers will be mirror polished |
|
6 |
Material for the station |
Support side plate(40mm) |
|
7 |
Shafts |
Diameter: 70mm material: Cr 40 with harden treatment. |
|
8 |
Line speed |
4-8m/min (including punching and cutting time) |
|
9 |
Main motor power |
15KW |
|
10 |
Punching method |
Hydraulic punching by PLC controlled |
|
11 |
Hydraulic station power |
5.5KW |
|
12 |
Voltage |
4150V/50HZ/3PH |
|
13 |
Way of control |
PLC cabinet |
|
14 |
Tolerance |
Total Length: 3m±1mm |
|
15 |
Type of transmission |
Most parts chain and some parts of gear |
|
16 |
Length of the line |
22m*1.8m*2m |
|
17 |
Container |
One 40 GP |
|
18 |
Spacer |
The spacers will be electroplating treatment |
|
19 |
Total power |
About 21KW |
3. Cutting and the control cabinet:
Cutting:
(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.
(2) Material of blade: CR12with heat treatment
(3) Length measuring: Automatic length measuring
(4) Tolerance of length: +/- 1.5mm
Control cabinet: Brand: Panasonic
(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)
(2) Automatic length measurement:
(3) Automatic quantity measurement
(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
4. Working Flow:
De-coiling the sheet -coil strip feeding –material flatting---roll forming --- hydraulic punching---plc control cut to length system -panels to the collecting platform— Finish
5. Packing List details:
|
3.5 Tons manual de-coiler |
1 set |
|
Main roll forming machine |
1 set |
|
PLC Control cabinet |
1 set |
|
Hydraulic cutting |
1 set |
|
Hydraulic punching |
2 set |
|
Run-out table |
2 set |
|
Punching mould |
2 set |
6. Components:
|
Frequency changer |
Panasonic |
|
PLC |
Yaskawa |
|
Encoder |
Omron |
|
Other electrical |
Schneider |
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ADD: Room 16-3-6, No. 227, Tongji Road, Jiangbei District, Ningbo, Zhejiang Province, China
TEL: +86-13858268513
E-mail: chengzhao@nbchengzhao.com
julie@nbchengzhao.com
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